Logistics

Loss reduction by 14% thanks to supplier analysis

We identified 3 key points in the supply chain where the company was overpaying for raw materials. Optimization did not require layoffs or quality cuts.

–14% operating costs
ClientLogistyka Tatrzańska
IndustryLogistics
TimelineJanuary – April 2024

We started by verifying facts at Logistyka Tatrzańska. The company was losing money, but no one knew exactly where it was leaking. Our analysis showed three weak points that cost them thousands of zlotys a month.

Cost auditSupplier analysisLogisticsMargin optimizationHard data

The challenge

In December 2023, Logistyka Tatrzańska recorded a margin 4.3% lower than in the same period a year earlier. The management saw that fuel and service costs were rising, but specific data on margins on individual routes were missing. Drivers were refueling at different stations without any discounts. Invoices for spare parts came from 12 different wholesalers, which made it impossible to negotiate good rates. For 17 months, no one monitored tire prices, which with a fleet of 34 cars generated an unnecessary cost of 12,450 PLN in each quarter.

Our approach

In January 2024, our team (3 people: an analyst, a logistics specialist, and an auditor) entered the client's office. For 22 days, we checked bank statements and 1,458 paper invoices. We talked to 8 drivers and 2 dispatchers to understand what purchasing on the route looked like. We verify facts, so we didn't just look at Excel sheets. We compared prices at current suppliers with real market rates in the region. We see the whole picture, so we also checked whether the frequency of parts replacement resulted from wear or lack of control.

The solution

Tatra Business Insight proposed moving away from 12 random suppliers in favor of 3 proven wholesalers. We negotiated a fixed 9% discount on parts and 5.2% on fuel at selected stations. We introduced a simple cost control sheet for dispatchers. We show facts about your business, so we also implemented weekly loss reports. Now every major repair over 1,200 PLN must be preceded by checking the price at two sources. No sugarcoating – it was a matter of discipline in the paperwork.

Results

After four months of work, operating costs fell by 14.2%. The company regained financial liquidity and began generating surpluses, which it allocated to modernizing its base in Zakopane.

14.2%
real decrease in operating costs
49,830 PLN
fuel savings in Q1
3.1%
increase in net margin after 4 months
22 days
duration of full financial audit

Timeline

  1. January 2024
    Audit of 1,458 invoices and verification of rates at current suppliers.
  2. February 2024
    Negotiation of new framework agreements and selection of 3 main partners.
  3. March 2024
    Implementation of purchasing control system and training for 2 dispatchers.
  4. April 2024
    First profit report after implementing changes in supplies.

"Tatra Business Insight showed us hard data from the Tatras. We were overpaying for tires and oil for nearly two years, and no one noticed. Now we have more cash in the account."

Andrzej Bachleda-Curuś Owner, Logistyka Tatrzańska May 2024